Generator Technician

Home backup generators may have been considered a niche market a few short years ago, but
as our community continues to jump power hurdles such as epic storms with mass power
outages, global pandemics, war in a critical location for energy production and transfer, and
finally rolling brownouts due to excessive heat and growing grid demand – it would seem the
generator market is here to stay.


With the mad rush to find these elusive generators comes a new set of challenges. Should I
purchase one myself or go through a dealer? Do I call the gas company or an electrician or
both? Can I install it myself? Perhaps most importantly, what happens if something goes wrong
with my new system?


The first step is finding a technician on a manufacturer’s website. These are contractors that
have been trained by the manufacturer to service their units and exercise warranties. For
example, Generac, the most popular home backup brand, has several certifications, such as Air-
cooled and Liquid-cooled technician. If anyone else calls the technical support line including a
system owner, electrician, gas company, handyman, or gifted brother-in-law – they will be
referred to a technician on the company’s website. Put simply, unless the caller can quickly
recite their “Technician ID number”, warranties or tech support issues are not supported or
resolved. This is true of virtually all backup generator manufacturers.


In addition to warranties, scheduled maintenance is required for most generators. To use a
Generac example again, after 25 hours of run time on an air-cooled unit, a maintenance service
is required. This involves an oil change, filters and setting the valve lash on the engine to a
specific tolerance. So, if the system runs for even a single day, a Generac trained technician
needs to put their skills to work on that machine after its “break-in” period so that it’s ready for
the next outage.


Finally, Generac technicians carry a factory-issued parts kit for onsite repairs. These include the
“usual suspects”, required to repair either an air-cooled or liquid-cooled model. As the reader
might guess, they’re only available to Generac-trained technicians. They also carry technical
manuals with all the technical specifications necessary for repairs and have direct phone access
to tech support.


For current or future owners of backup generators, it’s certainly worth a quick search and a
phone call to find a local technician trained on your model and brand.

GENERATOR TYPES

With 2021 ending with a collective sigh, we look to ’22 with hope that the new year brings a
sentiment of “we got through it!”, not “hold my beer”. To be on the safe side, many residents in
our valley continue to invest in emergency power options – primarily generators. There are a
few key considerations to installing a whole house generator.

Backing up a whole house will involve an electrical service rebuild. For example, a 200 amp
service will likely consist of a 200 amp meter socket, 200 amp main panel, with one or more sub
panels. For the entire house to be backed up, the whole 200 amps must be wired through a
transfer switch. A transfer switch takes power from either the grid or the generator – never
both, always separate. There is no other code-compliant way to tie a generator into a home.
Furthermore, if the service is rated for 200 amps, the transfer switch must be rated for 200
amps.

There are two main classes of whole house generators: air-cooled and liquid cooled. Air-cooled
models use engines like what you might find on a UTV or a commercial zero-turn mower. They
come in a small, unobtrusive housing that isn’t going to compel the HOA president to… “get
excited”. Maximum output is about 24kW, which is 100 amps – usually plenty to run an entire
house, and run on liquid propane or natural gas. The liquid-cooled models are substantially
larger, housing an in-line, four-cylinder engine with a radiator – much like you’d find in a small
import car. These units start at about 20kW and run up to 60kW and can run on LP, NG or
diesel. They are ideal for large estates, with multiple buildings and other significant loads, such
as pools, large well houses, detached living spaces, etc. While the smaller units are available
with a few weeks lead time, the large units are 32+ weeks out.

A good strategy for a home nearing the limit of an air-cooled unit is to employ management
modules. These load shedding devices are installed on one or more large loads, such as an
HVAC furnace, and serve to protect the generator if it approaches overload. It achieves this by
temporarily shutting down its respective load if it senses the generator is reaching redline.
Thus, the heat shuts off for about 5 minutes to keep the generator for shutting everything off.

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